Dear member,
Well, gentleman, you have raised a query but it is too short. Payment of Overtime (OT) is a production-related issue. However, you have not provided basic information like how many workers are employed, the total number of processes in the assembly, the number of machines in the assembly etc. In fact, you have preferred to be anonymous. Why this heightened sense of insecurity that you would know best.
I prefer to look at your issue from the "Production Planning and Scheduling" point of view. If the workers are required to pay for the OT then we need to do the analysis of the genuineness of the payment of OT. To do this you need to do the following:
a) Do the OT analysis - total how many workers are employed in the production and what % of employees get OT each day.
b) Why are they required to work extra? Is it because of the material non-availability or downtime of the machines or quality-related issues?
c) Have the various production processes been standardised?
d) What tools of production planning and scheduling are being used by the production personnel? What needs improvement?
e) How do you measure the skill level of the employees? Have you done any standardisation?
I ask the above-mentioned questions because I conduct the training programme on "
Operations Scheduling".
The objective of production scheduling is to reduce the idle time of the machines and labour and above all reduce the production cycle time.
I recommend you conduct a comprehensive study of the methods of your production/operations. Unless you do that, any decision taken with a sole focus on the labours could prove counterproductive. Aim of the reduction of OT is to reduce the labour cost in general but while reducing this cost, we have to make sure that some other cost like Cost of Poor Quality (COPQ) does not go up!
Thanks,
Dinesh Divekar